Precision Auto Parts Manufacturing
68% Downtime Reduction in 6 Months: How Precision Auto Achieved OEE of 89%
Challenge Summary:
Struggling with unplanned equipment failures costing $2.4M annually in lost production. Manual maintenance scheduling led to reactive repairs and missed preventive maintenance.
The Numbers Speak for Themselves
68%
Downtime Reduction
Unplanned downtime reduced from 200 hours per year to just 64 hours through predictive maintenance.
89%
Overall Equipment Effectiveness
OEE improved from a 72% baseline by optimizing preventive maintenance and asset performance.
$1.6M
Annual Cost Savings
First-year cost avoidance achieved by preventing failures and reducing emergency repairs.
3 Weeks
Implementation Time
Full FacilityFlow deployment completed across three manufacturing plants.
Based on 2024 customer survey of 250+ companies
Don't Just Take Our Word For It
Hear from team using Docmet every day
“FacilityFlow's AI predicted our compressor failure 2 weeks before it would have caused a production line shutdown. That single alert saved us $140,000 in emergency repairs and lost production.”
RP
Rajesh Patel
Plant Operations Director
Precision Auto Parts Manufacturing • 200-450 employees